Key Applications:
Highway & motorway tunnels
Urban underpasses & subway systems
Railway tunnels & culverts
Warehouses, factories & industrial facilities
Stadiums, sports arenas & basketball courts
Billboard & outdoor advertising lighting
Bridge & overpass illumination
1. Superior Energy Efficiency
Modern LED tunnel lights consume up to 70% less energy than traditional high-pressure sodium (HPS) or metal halide systems while delivering equivalent or higher lumen output. Our fixtures achieve 140 lm/W with a power factor >0.98, significantly reducing operational costs for 24/7 tunnel lighting infrastructure.
2. Instant-On & Flicker-Free Operation
Unlike conventional sodium lamps that require warm-up time, our LED tunnel lights reach full brightness instantly upon activation. This is critical for safety during emergency situations and enables seamless integration with smart traffic management systems.
3. Advanced Thermal Management
The 6063 aluminum heat sink with integrated cooling fins ensures optimal heat dissipation even in enclosed tunnel environments with limited airflow. Every 10°C reduction in junction temperature doubles LED lifespan, making our thermal design essential for continuous high-intensity operation.
4. Precision Optics for Driver Safety
60° / 90° / 80×150° beam angles available
Anti-glare design reduces visual fatigue and "black hole" effect at tunnel entrances
Uniform longitudinal light distribution eliminates dark spots and shadows
CRI >80 (or >90 optional) for accurate color recognition of road signage and obstacles

Technical Specifications
| Parameter | Specification |
| Model Series | HP-TL-50W to HP-TL-500W (Modular up to 1000W+) |
| LED Type | SMD3030 high-efficiency LEDs |
| Luminous Efficacy | 140 lm/W |
| CCT (Color Temperature) | 2700K - 6500K (4000K-5000K recommended for tunnels) |
| Input Voltage | 100-277VAC (347V / 480V options available) |
| IP Rating | IP65 waterproof & dust-tight |
| Beam Angle | 60° / 90° / 80×150° |
| Lifespan | 50,000 hours(L70) |
| Warranty | 5 years standard (7 years optional) |
Add modules to scale from 50W to 500W+ without changing the fixture platform
Driver box with ventilation ports for enhanced heat dissipation
Double anti-corrosion protection: Galvanized + powder-coated bracket resists coastal environments for 5+ yearsHeavy-Duty ConstructionPure 6063 aluminum heat sink for maximum thermal conductivity
Tempered glass lens protects LEDs and allows easy cleaning
IP65 sealed enclosure prevents dust ingress and water jet penetration
Vibration-resistant design withstands constant heavy traffic conditionsFlexible InstallationHeavy-duty trunnion bracket included (180° adjustable)
Compatible with pole mounting, ceiling suspension, and wall mounting
Suitable for both new installations and retrofit projectsLED Tunnel Light vs. Traditional Lighting
| Feature | LED Tunnel Light (Our Product) | High-Pressure Sodium (HPS) | Metal Halide |
| Wattage Range | 50-500W+ | 250-400W | 200-400W |
| Lumen Output | 7,000-70,000+ lm | 10,000-30,000 lm | 15,000-40,000 lm |
| Efficacy (lm/W) | 140 lm/W | 80-120 lm/W | 70-100 lm/W |
| Lifespan | 50,000+ hours | 16,000-24,000 hrs | 8,000-15,000 hrs |
| Instant Start | Yes | No (warm-up required) | No (warm-up required) |
| CRI | 80(natural white) | ~20-25 (yellow) | 60-70 |
| Maintenance | Minimal | Frequent | Frequent |
| Energy Savings | Up to 70% | Baseline | 30-50% vs HPS |

Highway Tunnels: Uniform illumination prevents glare and reduces driver eye strain during day-night transitions.
Industrial Warehouses: High bay mounting with wide beam angles provides shadow-free workspace lighting.
Underground Passages: IP65 protection ensures reliable operation in humid, dusty environments with minimal maintenance.
Sports Facilities: Instant-on capability supports event lighting with no warm-up delay.
Billboard & Outdoor Advertising: Precise beam control maximizes visibility while minimizing light pollution
Certifications & ComplianceUL / cUL Listed - Safety certified for North American markets
DLC Qualified - Eligible for utility rebate programsSAA Approved - Australian market compliance
CE & RoHS - European safety and environmental standards
IP65 Rated - Dust-tight and protected against water jets

Frequently Asked Questions (FAQ)
Q: What is the recommended color temperature for tunnel lighting?
A: 4000K-5000K is optimal for tunnel applications. This cool white range mimics natural daylight, improves driver alertness, and reduces visual fatigue compared to warm white (2700K-3000K) or harsh cold white (>6000K).
Q: How many lumens does a tunnel light need?
A: Lumen requirements depend on tunnel classification:
Low-speed urban tunnels: 15,000-25,000 lm (100-150W)
Standard highway tunnels: 25,000-45,000 lm (150-200W)
High-speed motorway tunnels: 45,000-70,000+ lm (200-300W+)
Q: Can these lights be used in coastal or corrosive environments?
A: Yes. The double anti-corrosion protection (galvanized + powder-coated bracket) and 6063 aluminum housing resist salt spray and humidity for 5+ years, making them suitable for coastal tunnels and bridges.
Q: Do you provide lighting layout simulation?
A: Yes. We offer free Dialux lighting simulation to optimize fixture spacing, mounting height, and beam angle selection for your specific tunnel project.
Q: What is the warranty coverage?
A: 5 years standard warranty (7 years optional) covering LED modules, drivers, and housing under normal operating conditions.
Q: Can I get custom wattage or voltage configurations?
A: Absolutely. We support OEM/ODM with custom wattages (up to 1000W+), voltages (347V, 480V), color temperatures, and private labeling.
Why Choose Haopai Energy?
15+ years LED lighting manufacturing experience
Free Dialux layout simulation and technical consultation
UL cUL listed products with DLC qualification for rebate eligibility
OEM/ODM services - custom design, logo engraving, and packaging
Global exports to 50+ countries with full certification support
5-7 year warranty with dedicated after-sales technical support
Ready to illuminate your tunnel project? Contact us for a free lighting design consultation and competitive quotation.
Why choose us?
- We are a professional manufacturer of Tunnel Lights, offering a wide range of high-quality products at competitive prices.
- Our companies provides customers with high quality products and efficient service advocating the core values of 'quality first', in strict accordance with the national industry standard.
- We are committed to providing customers with customized solutions to meet their specific needs for Tunnel Light products.
- Our production base is equipped with advanced manufacturing and testing equipment, and all raw materials come from top suppliers.
- We are a Chinese factory that specializes in producing high-quality Tunnel Lights with professional services.
- Good products, good services, continuous optimization of technology research and development and enterprise management system, our company continues to move forward and rapid development.
- We offer a wide range of Tunnel Lights that are designed to meet the requirements of various industrial and commercial applications.
- We accelerate the pace of transformation and restructuring, quality and efficiency upgrading, and strive to build a first-class enterprise.
- Our Tunnel Light products are made in China with top-quality materials and advanced manufacturing processes.
- Our company provides users with China's leading and world-leading LED Tunnel Light equipment, and comprehensively promotes the company to continuously achieve the new goal of high-quality development.
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